Customised UV LED Curing Solutions

Our UV LED curing solutions are engineered for flexibility and performance, with every aspect customisable to meet your specific needs. From the size of the LED curing heads to the wavelength of the light, we provide bespoke equipment that integrates seamlessly into your production process. We specialise in creating UV LED surface light sources of any specification or size, giving you unparalleled control.

Please contact us to discuss your specific needs.

  • Unparalleled flexibility: We offer a vast range of customisation options for wavelength, size, and shape of our light sources to perfectly match your unique application.

  • High performance LED chips: Our systems are built with high-quality LED chips from Japan and Korea, ensuring high energy, uniform illumination, and exceptional stability.

  • Intuitive control: A user-friendly touchscreen interface allows for precise power adjustments (10%-100%) and curing durations.

  • Energy efficiency: Our systems are highly efficient, consuming only about one-tenth the power of traditional UV mercury lamps, leading to significant energy savings.

Customisation with Adhera

  • Eco-friendly: Our equipment is mercury-free and produces no ozone, making it a clean and environmentally responsible choice.

  • Long-lasting performance: With an average lifespan of over 20,000 hours, our light sources outlast traditional mercury lamps by a wide margin and can be switched on/off instantly without affecting longevity.

  • No heat stress for your products: Our UVLED sources emit a single-wavelength light without infrared radiation, preventing the substrate's surface temperature from rising by more than 5°C, making them safe for heat-sensitive materials.

  • Reduce footprint: Our light sources are significantly smaller and lighter than traditional UV lamps, with a customizable footprint that is, on average, 1/10th the size, allowing for easy installation in various work environments.

A custom large area UV LED curing head with controller in the back.

Large UV LED head 550 x 450mm

Inside view of a circular UV curing tunnel with UV coming from all directions.

UV Curing Tunnel

A number of UV LED light emits UV light towards the center forming a round irradiation area of UV light.

Omni-directional UV Curing Solution

A custom circular UV LED ring light.

Ring Light

A custom frame-shaped UV LED head.

Frame-shaped light

A customised UV LED light tower placed on a desk.

UV Light Tower

Applications

  • Optics:

    • Curing of optical cement for lens bonding.

    • Curing of clear monomer resins for micro- or nano-scale lenses. These lenses are essential for advanced optical sensing and light projection in devices such as LiDAR, gesture and facial recognition systems, light carpets, heads-up displays, car headlights, heartbeat sensors, in-ear detection sensors, augmented and virtual reality devices, and many more.

  • Image Sensors: Curing of adhesives for camera lenses and optics used in smartphones, automotive cameras, and endoscopes.

  • Automotive: Curing of flame retardant coatings during EV battery manufacturing.

  • Plastics: Curing of UV ink and UV lacquer coatings on plastic containers.

  • 3D Printing: Curing of resins to finalize 3D printed parts.

  • Display Bonding: Curing of adhesives for glass bonding on displays.

  • Medical Applications: Curing of adhesives for bonding cannula tips for intracutaneous needles, sealing medical catheters, and connecting plastic tubes.

  • Research & Development with UV light: Curing of various materials for UV-ageing tests, including assessing the resistance of paints, sunblock lotions, and perfumes against UV light, and studying the degradation of polymer materials.

  • Optical Communication:

    • Curing of adhesives for bonding waveguides, prisms, diffractive and refractive optics, and mirrors.

    • Curing of the protective jacket around optical fibres.

    • Fibre splicing and fixing.

  • PCBA: Curing of glob top and conformal coating in PCBs.

  • Smart Cards: Curing of glob top to protect chips from damage.

  • Solar Panel Manufacturing: Curing of encapsulation materials for photovoltaic cells.

Young woman looking at her smartphone, with digital network graphics overlay on her face, against a plain background. This picture shows smartphone sensors assembled with UV adhesive. UV curing system is essential for curing of the adhesives.
Interior view of a self-driving vehicle. This picture shows car smart sensors assembled with UV adhesive. UV curing system is essential for curing of the adhesive.
Nighttime city skyline with multiple 5G signal arcs over the city. Optical fibre assembly and optical transceiver assemblies are assembled with UV adhesive. UV curing system is essential for curing of the adhesive.
Three SIM cards of varying sizes arranged from largest to smallest on a blue textured surface. UV curing system cures the UV adhesives such as glob top and underfill that are used in smart card assembly.
Solar panels arranged on a grassy hillside under a clear blue sky. UV curing system is essential for curing of the laminating materials in solar panel.
This picture shows automotive parts including car sensors, battery assembly, charging station accessories assembled with UV adhesive. UV curing system is essential for curing of the adhesive.
Person operating a 3D printer with a foot model and computer monitors showing 3D models of the foot. UV curing system is essential for curing of the 3D printing materials.
Three syringes filled with liquid and medical needles on a teal surgical drape. This picture shows medical parts assembled with UV adhesive. UV curing system is essential for curing of the adhesive.

Have questions or need a demo?

We would love to help! Get in touch with our team for more information or to arrange a system demonstration.